Industrial Ultrasonic Cleaners - Injection Mould Ultrasonic Cleaner

The Corus units are intended for general maintenance cleaning applications. Tank dimensions are based on Euro pallet standard. Cleaned parts are to be placed into cleaning tank in a wash basket. Each unit is an independent module. Modules can be placed next to each other to form a line with washing, rinsing and drying stages. System can be further complemented with storage tanks, filtration, Ergo Station, chain hoist etc.

Model Wash basket internal dimensions Load capacity US effect Tank volume Heating effect
Corus 120 300 x 538 x h442 mm 100 kg 1.2 kW 135 l 3 kW
Corus 240 604 x 400 x h516 mm 200 kg 2.4 kW 262 l 5 kW
Corus 360 808 x 600 x h658 mm 300 kg 3.6 kW 670 l 9 kW
Corus 480 1208 x 800 x h658 mm 350 kg 4.8 kW 1200 l 18 kW

mould ultrasonic Cleaners

Corus HD - Mould Ultrasonic Cleaner

Corus HD units are intended for maintenance cleaning of e.g. tools and moulds. Each unit is an independent module. Modules can be placed next to each other to form a line with washing, rinsing and drying stages. Typical process consists of two steps/ tank modules: ultrasonic wash complemented with immersion rinsing/ hot passivation, but hot air dryers are available.

Tank dimensions are based on typical injection mould sizes. Cleaned parts are to be placed into tank either in a wash basket or hung on a lifting beam. Both baskets and lifting beams are compatible with the standard tank designs. System can be further complemented with storage tanks, filtration, Ergo Station, chain hoist etc.

Moulds are handled with lifting beams (optional) matching the dimensions and weight capacity of the cleaning machine. Operator lifts moulds to and from tanks with a hoist (not included). The wash tank is equipped with supports for the lifting beam bearing the mould. Chain hoist can be detached and lid closed for the duration of the cleaning. In rinse and passivation stages, which are typically a matter of minutes, the lifting beam is supported with the hoist during treatment. Control devices like temperature and treatment time controller and start/stop push button are located on a panel at the front of the tanks.

Model Max recommended mould size Load capacity Tank effective dimensions Basket internal dimensions US effect Tank volume Heating effect
Corus 120HD 400 x 250 x 400(h) mm 100 kg 340 x 645 x 484(h) mm 300 x 538 x 435(h) mm 1.2 kW 135 l 3 kW
Corus 240HD 450 x 300 x 450(h) mm 200 kg 654 x 449 x 603(h) mm 604 x 400 x h516 mm 2.4 kW 286 l 5 kW
Corus 360HD 600 x 400 x 600(h) mm 300 kg 724 x 473 x 758(h) mm 668 x 400 x h658 mm 3.6 kW 410 l 9 kW
Corus 480HD 800 x 400 x 600(h) mm 500 kg 924 x 473 x 758(h) mm 868 x 400 x h658 mm 4.8 kW 500 l 9 kW
Item code V40C120 V40C240 V40C360 V40C480
Function Ultrasonic cleaning Ultrasonic cleaning Ultrasonic cleaning Ultrasonic cleaning
Liquid Non aggressive aqueous liquid. Non aggressive aqueous liquid. Non aggressive aqueous liquid. Non aggressive aqueous liquid.
External dimensions (mm) 670 x 900 x 917(h) 980 x 1045 x 970(h) 1230 x 1351 x 1120(h) 1690 x 1551 x 1120(h)
Tank effective dimensions (mm) 340 x 645 x 484(h) 654 x 449 x 603(h) 904 x 673 x 758(h) 1324 x 873 x 758(h)
Wash basket Dimensions (internal) (mm) 300 x 538 x 442(h) 604 x 400 x 516(h) 808 x 600 x 658(h) 1208 x 800 x 658(h)
Load capacity (kg) 100 200 300 350
Filling volume (l) 135 262 670 1200
Displacement reserve (l) 14 46 60 100
Lid Optional
Ventilation Optional
Heating power (kW) 3 5 9 18
Temperature range (°C) Ambient - 80°C Ambient - 80°C Ambient - 80°C Ambient - 80°C
Ultrasonic technology FinnSonic Genius FinnSonic Genius FinnSonic Genius FinnSonic Genius
Ultrasonic power nom/peak (kW) 1,2 / 2,4 2,4 / 4,8 3,6 / 7,2 4,8 / 9,6
Ultrasonic frequency (kHz) 30 30 30 30
Booster/Sweep/ Degas Yes/Yes/Yes Yes/Yes/Yes Yes/Yes/Yes Yes/Yes/Yes
Filling valve R ½” R ½” R ½” R ½”
Drain valve R 1 R 1 ¼” R 1 ¼” R 1 ¼”
Overflow weir/ valve Yes/ R 1¼“ Yes/ R 1¼“ Yes/ R 1¼“ Yes/ R 1¼“
Level sensor Float type Float type Float type Float type
Voltage (VAC) 380/220 – 415/240 3-phase, neutral and ground
Frequency (Hz) 50-60 50-60 50-60 50-60
Connected load (kW) 5 8,3 13,6 23,8
Current (A) 9,6 12,6 23,6 37,2
Connection cable 5 m rubber cable with 16A plug 5 m rubber cable with 16A plug 5 m rubber cable with 32A plug 5 m rubber cable with 63A plug
Noise level < 85 dBA ±3dBA < 85 dBA ±3dBA < 85 dBA ±3dBA < 85 dBA ±3dBA
Control Digital control panel FIN13 “V03”
Adjustable treatment time (00:00 – 500:59 mmm:ss) and temperature with three programmable presets
Temperature limit
7-day timer
Temperature interlock
Dry run protection
Construction Tank of welded construction, S=2 mm
Raised lip at tank edge
Basket support bars and guides above liquid level
Control buttons on the front panel
Main switch at the back side of the unit
Integrated electric cabinet at lower part of the unit
Valve adjustments at backside of the unit
Sloping tank base
Plastic foam thermal and sound insulation
Ultrasonic transducer elements bonded to left and right side walls of tank
Immersion type heating element
Self supporting sheet metal frame
Adjustable feet
Cover panels

Hot Air Dryers for Corus Range

Item code V40C240DR V40C360DR
Function Drying by circulating hot air
External dimensions (mm) 980 x 1218 x 969(h) mm 1210 x 1630 x 1120(h)
Weight (kg) 250 300
Capacity Space for one Corus 240 basket Space for one Corus 360 basket
Materials
Tank, frame
Heating element
AISI 304
AISI 304
Lid Manual sliding lid Pneumatic hinged lid
Heating power (kW) 8 12
Temperature range (°C) Ambient - 120°C
Drain valve R 1 ¼”
Fan (kW) 0.55 Suction from back end, blow from bottom and front side 2.2 Suction from back end, blow from bottom and front side
Ventilation connection Ø60.3 mm at back side, with adjustment plate
Voltage (VAC) 380/220 – 415/240 3-phase, neutral and ground
Frequency (Hz) 50-60
Connected load (kW) 8.8 14.3
Current (A) 12.9 22.5
Connection cable 5 m rubber cable with 16A plug 5 m rubber cable with 32A plug
Control Digital control panel FIN13 “V03”
Adjustable treatment time (00:00 – 500:59 mmm:ss) and temperature with three programmable presets
Temperature limit
Temperature interlock
Safety thermostat.
Construction Tank of welded construction, S=2 mm
Control buttons on the front panel
Main switch at the back side of the unit
Integrated electric cabinet at back side of the unit
V-shape tank base
Mineral wool thermal insulation
Self supporting sheet metal frame
Adjustable feetCover panels
Standards, Norms The machine complies with Electromagnetic Compatibility Directive (EMC) 2014/30/EU Low Voltage Directive (LVD) 2014/35/EU + EN 61439-2
Documentation Standard documentation includes safety and operating instructions. Flow chart and layout drawings are optional.

Options

  • Baskets, single lifting point with gripper
  • Lifting beams, same support points as for basket
  • Rim lip ventilation channel and fan
  • Lift off, hinged and pneumatic operated lids
  • Closed loop circulations
  • Storage tanks VG50, VG140,
  • VG140HD with vertical pump
  • Noise suppression kit 85 > 71dB
  • Chain hoists

Construction

  • Modular: each module is an independent unit
  • Modern and cost effective sheet metal construction
  • Valves at the back
  • Adjustable feet
  • Raised lip at tank edge

Loading concept

  • Basket supports at tank edge
  • Manual / hoist basket
  • Lifting beam

Main applications

  • Tool and mould cleaning
    • Plastic injection moulds
    • Die casting
    • Rubber moulds
    • Glass packing moulds
    • Extrusion tools
  • General maintenance cleaning
  • Coolers
  • Filters
  • Manufacturing equipment
  • Engine parts

ultrasonic cleaning ergo station

Corus Activa - For Heavy Duty and Industrial Maintenance

Streamlined and cost-efficient maintenance process of complex parts

  • Short cleaning process
  • Superior cleaning results with ultrasonic cleaning
  • Reduced manual labour
  • Water-based and an energy-efficient process

Safe and easy operation

  • The load platform makes the part handling easy
  • An insulated lid keeps the heat in the tank
  • Pneumatic actuation (optional) of the lid makes the operation safe and comfortable

Easy and efficient operation

Parts are loaded with the platform in the upper position. Platform is lowered with two-hand safety controls. Lid is closed manually. Treatment is started by pressing the start button. After treatment the lid is opened manually, and the platform is raised with two-hand safety control for the unloading of parts.

  • Truly robust and safe load handling with double guides and cylinders on the load platform lifting system.
  • Safety and comfort of the operation is improved with the pneumatic actuation of the lid (on Corus Activa 480 only).
  • Insulated lid with gas springs – keeps heat in the tank with added safety for the operator.
  • Dunking movement of the platform contributes to fast and uniform washing.
  • Constant maximum performance and high level of cleanliness thanks to the state of the art ultrasonic technology with automatic frequency and power regulation.
  • Ultrasonic transducers on two sides (front and back) – Full coverage of load area without dampening due to sludge accumulation over transducers.
  • Heating – multiplies detergent cleaning power.

Ultrasonic Cleaning Tank for Heavy Duty and Industrial Maintenance

  Corus Activa 240 Corus Activa 360 Corus Activa 480
Load platform dimensions and usable height 800 x 500 x h400 mm 1100 x 600 x h400 mm 1250 x 700 x h650 mm
Load capacity 250 kg 250 kg 500 kg
Tank capacity 309 l 498 l 898 l
Ultrasonic effect (nominal) 2.4 kW 3.6 kW 4.8 kW
Heating effect 12 kW 15 kW 30 kW

Options

  • Pneumatic actuation of the lid (Corus Activa 240 and 360) - adds to the safety and comfort of the operation
  • Rim lip ventilation with extraction fan – reduces exposure to vapors and heat
  • Closed loop circulation with P1S or P2S bag filter – increases bath life and improves cleanliness result
  • Extended storage weir with circulation pump – enables skimming of oil from tank surface avoiding recontamination of parts when lifting out
  • Rinsing units with air bubble agitation also available

Mi Range - Industrial Ultrasonic Cleaners

Explore the flexible and affordable ultrasonic cleaners for maintenance and production. Manage the parts cleaning process with the easy to use control system.

Modular floor standing ultrasonic cleaners are engineered for optimum cleaning result. The stainless steel ultrasonic cleaning tanks are used as single-stage bench top units or as part of a fully integrated modular cleaning system.

Control unit features
  • Digital control panel FIN13 “V03”
  • Adjustable treatment time (00:00 – 500:59 mmm:ss) and temperature with three programmable presets
  • Temperature limit
  • 7-day timer
  • External control
  • Temperature interlock
  • Dry run protection

floor standing ultrasonic Cleaners

Model V03M40I V03M80I V03M120I V03M160I
External dimensions (mm) 640 x 390 x 540(h) 760 x 460 x 720(h) 740 x 580 x 745(h) 1340 x 460 x 770 (h)
Weight (kg) 48 73 87 120
Packing dimensions (mm)/ weight (kg) 900x650x730(h)/ 58 900x650x900(h)/ 83 1200x800x900(h)/ 120 1700x800x1000(h)/ 143
Tank dimensions (mm) 460 x 265 x 300 585 x 330 x 400 585 x 450 x 455 1180 x 330 x 400
Filling volume (l) 29 68 107 136
Displacement reserve (l) 6 10 14 20
Materials        
Tank, frame AISI 304 AISI 304 AISI 304 AISI 304
Valves AISI 316L AISI 316L AISI 316L AISI 316L
Heating power (W) 1500 2000 4000 6000
Temperature range (°C) Ambient - 80°C Ambient - 80°C Ambient - 80°C Ambient - 80°C
Ultrasonic power nom/peak (W) 600/1200
Transducers bonded to tank base
1200/2400
Transducers bonded to tank base
1200/2400
Transducers bonded to tank base
1200/2400
(2400/4800 for V03M160IW, V03M160IWh, V03M160IWO, V03M160IWHO)
Transducers bonded to tank base
Ultrasonic frequency (kHz) 30
(40 for V03M40IH, V0M40IHO)
30
(40 for V03M80IH V03M80IO)
30
(40 for V03M120IH, V03M120IHO)
30
(40 for V03M160IH, V03M160IHO, V03M160IWH, V03M160IWHO)
Booster  
Sweep  
Degas
Filling valve R ¼” R ¼” R ¼” R ¼”
Drain valve R ¾” R ¾” R ¾” R ¾”
Overflow weir/ valve R ¾” R ¾” R ¾” R ¾”
Level sensor Based on conductivity
(Opto for V03M40IO, V03M40IHO)
Based on conductivity
(Opto for V03M80IO V03M80IHO)
Based on conductivity
(Opto for V03M120IO, V03M120IHO)
Based on conductivity
(Opto for V03M160IO, V03M160IHO, V03M160IWO, V03M160IWHO)
Voltage (VAC) 220-240 220-240 400/230 – 415/240 400/230 – 415/240
Frequency (Hz) 50-60 50-60 50-60 50-60
Connected load (W) 2100 3200 5200 7200 (8400 for V03M160IW, V03M160IWh, V03M160IWO, V03M160IWHO)
Fuses
T = slow
10AT 16AT 3X10A 3X16A

The machine complies with Electromagnetic Compatibility Directive (EMC) 2004/108/EC Low Voltage Directive (LVD) 2006/95/EC

Model V03M40IM V03M80IM V03M120IM
External dimensions (mm) 620 x 490 x 540(h) 740 x 570 x 700(h) 740 x 687 x 750(h)
Weight (kg) 52 71 90
Tank dimensions (mm) 460 x 260 x 300 585 x 330 x 400 585 x 450 x 455
Filling volume (l) 29 68 107
Displacement reserve (l) 6 10 14
Materials      
Tank, frame AISI 304 AISI 304 AISI 304
Valves AISI 316L AISI 316L AISI 316L
Heating power (W) 1440 2000 4000
Temperature range (°C) Ambient - 80°C Ambient - 80°C Ambient - 80°C
Ultrasonic power nom/peak (W) 600/1200
Transducers bonded to two sides of tank
1200/2400
Transducers bonded to two sides of tank
1200/2400
Transducers bonded to two sides of tank
Ultrasonic frequency (kHz) 30
(40 for V03M40IMH, V0M40IMHO)
30
(40 for V03M80IMH V03M80IMHO)
30
(40 for V03M120MIH, V03M120IMHO)
Booster  
Sweep  
Degas
Filling valve R ¼” R ¼” R ¼”
Drain valve R ¾” R ¾” R ¾”
Overflow weir/ valve R ¾” R ¾” R ¾”
Level sensor Based on conductivity Based on conductivity Based on conductivity
Voltage (VAC) 220-240 220-240 400/230 – 415/240
Frequency (Hz) 50-60 50-60 50-60
Connected load (W) 2040 3200 5200
Fuses
T = slow
10AT 16AT 3X10A

The machine complies with Electromagnetic Compatibility Directive (EMC) 2004/108/EC Low Voltage Directive (LVD) 2006/95/EC

As well as cleaners, our range includes rinsers, hot air dryers, dewatering tanks, filtration, oil separators, platforms and automation.