Multi Stage Ultrasonic Cleaner Automatic Line

From a single ultrasonic tank to a multistage automatic line and for applications ranging from maintenance to precision cleaning in production environments. The modular Versa genius Range offers a small footprint system that can grow with your requirements.

Ultrasonic cleaning tanks provide a precise and pervasive cleaning effect featuring Ultrasonic Boost, Sweep and Degas technologies as standard. The unique Booster function provides extra power for challenging contamination, whereby the Frequency sweep eliminates dead spots and ensures a uniform washing result.

automatic ultrasonic cleaner

Code 100409 100411 100413
100415 (cascade version) 100417 (cascade version) 100419 (cascade version)
  100421 (side transducer version) 100422 (side transducer version)
Name Ultrasonic cleaning appliance Versa Genius+ 50, 600W, 27 kHz, base Ultrasonic cleaning appliance Versa Genius+ 120, 1200W, 27 kHz, base Ultrasonic cleaning appliance Versa Genius+ 180, 2400W, 27 kHz, base
Function Ultrasonic cleaning Ultrasonic cleaning Ultrasonic cleaning
External dimensions (mm) 549 x 971 x 968(h) 653 x 1174 x 968(h) 723 x 1217 x 968(h)
743 x 1174 x 968(h) (side transducer version) 813 x 1217 x 968(h) (side transducer version)
Weight (kg) 94 138 167
Tank dimensions (mm) 407 x 486 x 373(h) 511 x 590 x 488(h) 581 x 733 x 568(h)
Filling volume (l) 46 120 180
Displacement reserve (l) 10 15 21
Materials      
Tank, frame AISI 304 AISI 304 AISI 304
Valves AISI 316L AISI 316L AISI 316L
Heating element 254 SMO 254 SMO 254 SMO
Level sensor PPS PPS PPS
Heating power (W) 2000 3000 5000
Temperature range (°C) Ambient - 80°C Ambient - 80°C Ambient - 80°C
Ultrasonic features Genius+ technology Genius+ technology Genius+ technology
Automatic frequency and power regulation Automatic frequency and power regulation Automatic frequency and power regulation
Sweep (default) Sweep (default) Sweep (default)
Booster (selectable) Booster (selectable) Booster (selectable)
Ultrasonic power nom/peak (W) 600/1200 1200/2400 2400/4800
Ultrasonic frequency (kHz) 27 27 27
(37 for 100410) (37 for 100412) (37 for 100414)
(37 for 100415 cascade version) (37 for 100418 cascade version) (37 for 100420 cascade version)
Filling valve R ½” R ½” R ½”
Drain valve R 1” R 1” R 1”
Overflow weir/ valve Yes/ R 1¼“ Yes/ R 1¼“ Yes/ R 1¼“
(Overflow weir edge at 30 mm lower level on cascade version) (Overflow weir edge at 30 mm lower level on cascade version) (Overflow weir edge at 30 mm lower level on cascade version)
Spray bar/ valve Yes/ R 3/8” Yes/ R 3/8” Yes/ R 3/8”
Level sensor Float type Float type Float type
Voltage (VAC) 380/220 – 415/240 380/220 – 415/240 380/220 – 415/240
Frequency (Hz) 50 50 50
Connected load (KW) 3.4 4.4 6.9
Amps (A) 7.2 8.1 11.4
Notes Non aggressive aqueous liquid.
Control Graphical user interface, touch screen 
User level management 
5 user programs can be stored with (where applicable) 
- Treatment time 
- Temperature 
- Ultrasonic power setting 
- Booster 
- Temperature interlock 
- Dunking (optional) 
- Circulation with automatic Stop&Go control (optional) 
- Automatic filling (optional) 
- Automatic purge (optional) 
Temperature limit 
7-day timer for heating and optional closed loop circulation 
Dry run protection 
Motor and generator fault alarm 
Construction Tanks of welded construction, material thickness 2 mm 
Filling level scale markings inside tank 
Raised lip at tank edge 
Drip plates between stages 
Basket support bars and guides above liquid level 
Main switch at the back side of the unit 
Valve adjustments at backside of the unit 
Inclined tank base 
Drain outlet with mesh filter 
Plastic foam thermal and sound insulation 
Ultrasonic transducers bonded to tank base (two sides on side transducer version) 
Immersion type heating element 
Self-supporting sheet metal frame 
Adjustable feet 
Cover panels 
Control electronics and ultrasonic generators integrated within the unit. 
Enclosure cooling fan and filter units 
Multistage lines are delivered assembled as standard 
Documentation Standard documentation includes safety and operating instructions.
Flow chart and layout drawings are optional.

Baskets

Code 100400 100401 100402
Name Wash basket Versa Genius+ 50 Wash basket Versa Genius+ 120 Wash basket Versa Genius+ 180
Dimensions (internal) (mm) 267 x 367 x 206(h) 367 x 567 x 315(h) 430 x 610 x 395(h)
Mesh size (mm) 13 x 13 13 x 13 13 x 13
Load capacity (parts) (kg) 10 26 39
Weight (kg) 5 9 11
Material AISI 304 AISI 304 AISI 304
Surface finish Electropolished Electropolished Electropolished

Internal dimension “height” is the distance from bottom of the basket to the liquid surface when tank filled up to the overflow weir.

The machine complies with Electromagnetic Compatibility Directive (EMC) 2014/30/EU Low Voltage Directive 2014/35/EU

Code 100423 100424 100425
100426 (AIII solvent version) 100427 (AIII solvent version) 100428 (AIII solvent version)
Name JET wash appliance Versa Genius+ 50, spray under immersion JET wash appliance Versa Genius+ 120, spray under immersion JET wash appliance Versa Genius+ 180, spray under immersion
Function Spray under immersion, water Spray under immersion, water Spray under immersion, water
External dimensions (mm) 549 x 971 x 968(h) + pump platform 510 x 330 x 600(h) 653 x 1174 x 968(h) + pump platform 510 x 330 x 600(h) 723 x 1217 x 968(h) + pump platform 510 x 330 x 600(h)
Weight (kg) 94 138 167
Tank dimensions (mm) 407 x 486 x 373(h) 511 x 590 x 488(h) 581 x 733 x 568(h)
Filling volume (l) 46 120 180
Displacement reserve (l) 10 15 21
Materials      
Tank, frame, pump AISI 304 AISI 304 AISI 304
Valves AISI 316L AISI 316L AISI 316L
Heating element 254 SMO 254 SMO 254 SMO
Level sensor PPS PPS PPS
Pipes AISI 316 AISI 316 AISI 316
Heating power (W) 2000 3000 5000
Temperature range (°C) Ambient - 80°C Ambient - 80°C Ambient - 80°C
Pump Centrifugal pump Grundfos CM 3-4, 0.5 kW, Seal AQQE. Centrifugal pump Grundfos CM 15-2, 2.2 kW, Seal AQQE. Centrifugal pump Grundfos CM 15-2, 2.2 kW, Seal AQQE.
(Seal AQQK on AIII solvent version) (Seal AQQK on AIII solvent version) (Seal AQQK on AIII solvent version)
Filling valve R ½” R ½” R ½”
Drain valve R 1” R 1” R 1”
Overflow weir/ valve Yes/ R 1¼“ Yes/ R 1¼“ Yes/ R 1¼“
Spray bar/ valve Yes/ R 3/8” Yes/ R 3/8” Yes/ R 3/8”
Level sensor Float type Float type Float type
Voltage (VAC) 380/220 – 415/240 380/220 – 415/240 380/220 – 415/240
Frequency (Hz) 50 50 50
Connected load (KW) 3.6 5.9 8
Amps (A) 7.3 12.8 15.6

The machine complies with EC Machine directive 2006/42/EC Electromagnetic Compatibility Directive (EMC) 2014/30/EU Low Voltage Directive 2014/35/EU

Code 100429 100430 100431
100432 (side transducer version) 100433 (side transducer version)
Name SonicJet cleaning appliance Versa Genius+ 50, U/S 600W, 27 kHz, base/ jet Versa Genius+ 120, U/S 1200W, 27 kHz, base/ jet Versa Genius+ 180, U/S 2400W, 27 kHz, base/ jet
Function Alternating ultrasonic and immersed jet cleaning Alternating ultrasonic and immersed jet cleaning Alternating ultrasonic and immersed jet cleaning
External dimensions (mm) 549 x 971 x 968(h) + pump platform 510 x 330 x 600(h) 653 x 1174 x 968(h) + pump platform 510 x 330 x 600(h) 723 x 1217 x 968(h) + pump platform 510 x 330 x 600(h)
743 x 1174 x 968(h) ) + pump platform 510 x 330 x 600(h) (side transducer version) 813 x 1217 x 968(h) + pump platform 510 x 330 x 600(h) (side transducer version)
Weight (kg) 94 138 167
Tank dimensions (mm) 407 x 486 x 373(h) 511 x 590 x 488(h) 581 x 733 x 568(h)
Filling volume (l) 46 120 180
Displacement reserve (l) 10 15 21
Materials      
Tank, frame, pump AISI 304 AISI 304 AISI 304
Valves AISI 316L AISI 316L AISI 316L
Heating element 254 SMO 254 SMO 254 SMO
Level sensor PPS PPS PPS
Pipes AISI 316 AISI 316 AISI 316
Heating power (W) 2000 3000 5000
Temperature range (°C) Ambient - 80°C Ambient - 80°C Ambient - 80°C
Ultrasonic features Genius+ technology Genius+ technology Genius+ technology
Automatic frequency and power regulation Automatic frequency and power regulation Automatic frequency and power regulation
Sweep (default) Sweep (default) Sweep (default)
Booster (selectable) Booster (selectable) Booster (selectable)
Ultrasonic power nom/peak (W) 600/1200 1200/2400 2400/4800
Ultrasonic frequency (kHz) 27 27 27
Pump Centrifugal pump Grundfos CM 3-4, 0.5 kW, Seal AQQE. Centrifugal pump Grundfos CM 15-2, 2.2 kW, Seal AQQE. Centrifugal pump Grundfos CM 15-2, 2.2 kW, Seal AQQE.
Filling valve R ½” R ½” R ½”
Drain valve R 1” R 1” R 1”
Overflow weir/ valve Yes/ R 1¼“ Yes/ R 1¼“ Yes/ R 1¼“
Spray bar/ valve Yes/ R 3/8” Yes/ R 3/8” Yes/ R 3/8”
Level sensor Float type Float type Float type
Voltage (VAC) 380/220 – 415/240 380/220 – 415/240 380/220 – 415/240
Frequency (Hz) 50 50 50
Connected load (KW) 3.2 5.9 8
Amps (A) 8.1 13.2 15.6

The machine complies with EC Machine directive 2006/42/EC Electromagnetic Compatibility Directive (EMC) 2014/30/EU Low Voltage Directive 2014/35/EU

Code 100434 100435 100436
Name Spray cleaning appliance Versa Genius+ 50 Spray cleaning appliance Versa Genius+ 120 Spray cleaning appliance Versa Genius+ 180
Function Spray in air cleaning Spray in air cleaning Spray in air cleaning
External dimensions (mm) 549 x 971 x 968(h) + storage tank 723 x 1217 x 968(h) + 2 pcs pump platform 510 x 330 x 600(h) 653 x 1174 x 968(h) + storage tank 723 x 1217 x 968(h) + 2 pcs pump platform 510 x 330 x 600(h) 723 x 1217 x 968(h) + storage tank 723 x 1217 x 968(h) + 2 pcs pump platform 510 x 330 x 600(h)
Weight (kg) na na na
Tank dimensions (mm) 407 x 486 x 373(h) 511 x 590 x 488(h) 581 x 733 x 568(h)
Storage tank filling volume (l) 170 170 170
Materials      
Tank, frame, pump AISI 304 AISI 304 AISI 304
Valves AISI 316L AISI 316L AISI 316L
Heating element 254 SMO 254 SMO 254 SMO
Level sensor PPS PPS PPS
Pipes AISI 316 AISI 316 AISI 316
Heating power (W) 5000 5000 5000
Temperature range (°C) Ambient - 80°C Ambient - 80°C Ambient - 80°C
Spray system Oscillating spray arms on two sides and tank base Oscillating spray arms on two sides and tank base Oscillating spray arms on two sides and tank base
Centrifugal spray pump Centrifugal spray pump Centrifugal spray pump
Closed circuit with membrane type return pump to storage tank Closed circuit with membrane type return pump to storage tank Closed circuit with membrane type return pump to storage tank
Lid Automatic lid Automatic lid Automatic lid
Extraction Rim lip extraction connection Rim lip extraction connection Rim lip extraction connection
Filling valve R ½” R ½” R ½”
Drain valve R 1” R 1” R 1”
Level sensor Float type Float type Float type
Voltage (VAC) 380/220 – 415/240 380/220 – 415/240 380/220 – 415/240
Compressed air inlet R1/4” R1/4” R1/4”
Frequency (Hz) 50 50 50
Connected load (KW) na na na
Amps (A) na na na

The machine complies with EC Machine directive 2006/42/EC Electromagnetic Compatibility Directive (EMC) 2014/30/EU Low Voltage Directive 2014/35/EU

Code 100437 100438 100439
100440 (cascade version) 100441 (cascade version) 100442 (cascade version)
Name Rinsing appliance Versa Genius+ 50 Ultrasonic cleaning appliance Versa Genius+ 120 Ultrasonic cleaning appliance Versa Genius+ 180
Function Immersion rinsing Immersion rinsing Immersion rinsing
External dimensions (mm) 549 x 971 x 968(h) 653 x 1174 x 968(h) 723 x 1217 x 968(h)
Weight (kg) 94 138 167
Tank dimensions (mm) 407 x 486 x 373(h) 511 x 590 x 488(h) 581 x 733 x 568(h)
Filling volume (l) 46 120 180
Displacement reserve (l) 10 15 21
Materials      
Tank, frame AISI 304 AISI 304 AISI 304
Valves AISI 316L AISI 316L AISI 316L
Heating element 254 SMO 254 SMO 254 SMO
Level sensor PPS PPS PPS
Heating power (W) 2000 3000 5000
Temperature range (°C) Ambient - 80°C Ambient - 80°C Ambient - 80°C
Filling valve R ½” R ½” R ½”
Drain valve R 1” R 1” R 1”
Overflow weir/ valve Yes/ R 1¼“ Yes/ R 1¼“ Yes/ R 1¼“
(Overflow weir edge at 30 mm lower level on cascade version) (Overflow weir edge at 30 mm lower level on cascade version) (Overflow weir edge at 30 mm lower level on cascade version)
Spray bar/ valve Yes/ R 3/8” Yes/ R 3/8” Yes/ R 3/8”
Level sensor Float type Float type Float type
Voltage (VAC) 380/220 – 415/240 380/220 – 415/240 380/220 – 415/240
Frequency (Hz) 50 50 50
Connected load (KW) 2.7 3.7 5.8
Amps (A) 5 8.2 9.9

The machine complies with Electromagnetic Compatibility Directive (EMC) 2014/30/EU Low Voltage Directive 2014/35/EU

Code 100443 100444 100445
Name Versa Genius+ 50 hot air dryer Versa Genius+ 120 hot air dryer Versa Genius+ 180 hot air dryer
Function Drying by circulating hot air Drying by circulating hot air Drying by circulating hot air
External dimensions (mm) 549 x 971 x 968(h) 653 x 1174 x 968(h) 723 x 1217 x 968(h)
Weight (kg) 94 138 167
Tank dimensions (mm) For one basket For one basket For one basket
Materials      
Tank, frame AISI 304 AISI 304 AISI 304
Thermal insulation Non combustible Non combustible Non combustible
Heating power (W) 4000 6000 8000
Temperature range (°C) Ambient - 120°C Ambient - 120°C Ambient - 120°C
Fan (W) 165 165 165
Suction from back, blow from bottom Suction from back, blow from bottom Suction from back, blow from bottom
Flow approx 1060 m3/h Flow approx 1060 m3/h Flow approx 1060 m3/h
Ventilation connection (Ø mm) 42,4 42,4 42,4
25 m3/h 25 m3/h 25 m3/h
Voltage (VAC) 380/220 – 415/240 380/220 – 415/240 380/220 – 415/240
Frequency (Hz) 50 50 50
Connected load (kW) 4.3 6.3 8.3
Amps 6.5 9.4 12.3

The machine complies with Electromagnetic Compatibility Directive (EMC) 2014/30/EU Low Voltage Directive 2014/35/EU

Code 100400 100401 100402
Name Wash basket Versa Genius+ 50 Wash basket Versa Genius+ 120 Wash basket Versa Genius+ 180
Dimensions (internal) (mm) 267 x 367 x 206(h) 367 x 567 x 315(h) 430 x 610 x 395(h)
Mesh size (mm) 13 x 13 13 x 13 13 x 13
Load capacity (parts) (kg) 10 26 39
Weight (kg) 5 9 11
Material AISI 304 AISI 304 AISI 304
Surface finish Electropolished Electropolished Electropolished

Internal dimension “height” is the distance from bottom of the basket to the liquid surface when tank filled up to the overflow weir.

Also available as an optional extra are “lift-off” or “hinged” lids

kemet ultrasonic cleaners

Versa Genius - Smart solution for component cleaning in manufacturing industries

Advances in technological development set ever higher requirements for component cleanliness in today’s manufacturing industries. Versa Genius represents the 3rd generation of our popular Versa range. It boasts many new thoughtful details as well as innovative Genius ultrasonic technology. Versa Genius offers a perfect match with your requirements for cleanliness, productivity and EHS (environmental, health and safety) aspects.

Versa Genius cleaning line is configured out of washing, rinsing and drying modules and their options. Scope can range from single manually operated unit to a fully automatic multi stage line. The basic module is a treatment tank. Versa Genius sets new standards for the module design. Thoughtful details in fluid connections, agitation and control features give you a more functional, flexible and energy efficient process.

Main benefits

  • Increased JETpower
  • Dedicated connections for closed loop circulation
  • Operating panel in ergonomic and comfortable angle
  • Sloping tank base - effective draining
  • Immersion heaters
  • Cost savings, environmentally friendly
  • Automation adds operator safety
  • improved adjustability of dunking
  • Dunking bearings replaced with slide material
  • Dunking redesigned, slim construction
  • Increased mechanical clearance and component lifetime
  • Optimal component availability

Genius ultrasonic technology

  • Genius ultrasonic technology - automatic adaptation of generator parametres, constant maximum performance.
  • Fully digital technology - nimble and energy efficient
  • Advanced diagnostics - performance monitoring and service capabilities
ultrasonic cleaning free sample testing

Free sample testing & reports

Samples are evaluated free-of-charge & reports are issued covering all aspects of the process & the likely consumable costs involved.
ultrasonic cleaning technical support

Free technical support & consulting

We provide a complete technical support programme as part of our package. Our team of technical experts are always on hand to offer advice and assistance.

over 75 years experience

Over 35 years of superior service

With over 35 years of expertise, our experienced in-house technical support team can help you with your processes.