Free Sample Testing & Process Optimization

Send us your components and our specialists will evaluate them at no cost — returning everything with a full surface finishing report, ready for production.

Free Process Development at Our Technical Center

Process development, training and detailed technical support services are offered in our fully equipped Technical Center. Whether you are developing a new product, troubleshooting an existing surface finishing process or simply looking to get better performance and results using the latest methods, our team of specialists is here to help. With more than 100 collective years of experience in lapping and polishing, our technical experts have the knowledge and equipment to help you optimize your process and achieve the best possible flatness, surface finish and repeatability regardless of the component geometry or material involved. Kemet has all the equipment and materials needed to lap and polish virtually any component, to the most exacting standards in the industry.

How the Free Sample Evaluation Works

We regularly assist customers by developing new products and processes, utilizing the very latest in precision flat lapping technology. Customers' samples are evaluated free of charge (cost may be applicable if custom tooling is required). Simply send us your components and our specialists will carry out a full series of lapping trials in our Technical Center, testing different abrasives, plate types and parameters until we have identified the optimum process for your application.

There is absolutely no obligation to purchase anything at any stage. Our goal is to give you the confidence to move forward, whether that means bringing the process in-house, outsourcing production or investing in new equipment, with full technical and cost transparency from day one.

Process Optimization for Existing Operations

If you already have a lapping or polishing process in place but are struggling to achieve consistent results, our Technical Center can carry out a full process optimization review. Our specialists will assess your current method and recommend improvements, often delivering significant gains in surface finish quality and production throughput without the need for new capital investment.

Kemet International offers a huge range of lapping and polishing consumables and manufactures Diamond Compounds and Slurries to ISO 9001:2015 Quality Assurance standards. When you work with us for process development, you can be confident that any recommendations we make are based on tried and tested materials that deliver consistent, repeatable results in production environments.

free process development

Our Technical Center is equipped to evaluate components made from an exceptionally wide range of materials, from common engineering metals and alloys through to advanced ceramics, optical materials, composites and semiconductors. Below is a selection of materials we regularly process. If yours is not listed, please get in touch — we welcome new challenges and are always looking to expand our capabilities.

Acrylic
Alloys
Alumina
Aluminum
Aluminum Nitride
Anodized Aluminum
Beryllium Copper
Bone
Boron Carbide
Brass
Bronze
Carbon
Carbon Fiber
Cast iron
Ceramic
Chrome Plate
Cobalt Chrome
Compact Disc
Concrete Cement
Copper
Diamond Tools
Epoxy Resin
Ferrite
Fiber Optic
Film Guide
Gallium Arsenide
Germanium
Glass
Gold
Graphite
Inconel (Cobalt/Nickel)
Internal Seal
Keronite (ceramic)
Molybdenum
Mold insert or cavity
Neumonic Steel
Nickel
Piston Rings
Plastic
Polyethermide
Quartz
Sapphire
Silicon
Silicon Aluminum Alloy
Silicon Carbide
Sintered Materials
Spherical valve
Stainless steel
Steel
Steel (Hard)
Titanium
Tool Steel
Toughened Steel
Tungsten carbide
Tungsten Copper
Vulcanized Fiber
Zinc Selenide
Zirconate (Lead) Titanate


All processed samples are returned with detailed technical process reports including detailed surface finishing measurements, free of charge.

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